Tomato Ketchup Manufacturing Process In Factory
Ketchup is one of the most popular condiments in the world and is loved by people from all walks of life. It is a popular sauce that can be used as a side dish for many cuisines such as Indian, Mexican, Italian, etc. But how is this ketchup made? What does its manufacturing process require? This article aims to fully understand the manufacturing process of ketchup in the factory.
Ketchup processing requires the ketchup processing line to go through the processing steps of tomato washing, crushing, pulping, concentration, seasoning, sterilization, packaging, etc.
1. Raw material reception and selection: First, fresh tomatoes are strictly screened to remove damaged, diseased and pest-infested fruits and immature fruits to ensure the quality of raw materials.
2. Cleaning: The screened tomatoes will be sent to the cleaning machine, and the soil and impurities on the surface will be thoroughly cleaned by running water to keep them hygienic.
3. Crushing: The cleaned tomatoes are sent to the crusher for preliminary crushing to separate the pulp from the skin and seeds.
4. Preheating and pulping: The crushed tomato pulp will be heated to a certain temperature for preheating, which will help improve the efficiency of subsequent processing. After that, it is further refined by a pulper to remove the tomato skin and seeds, leaving only the fine pulp.
5. Concentration: The pulp enters the evaporator, where part of the water is evaporated at a controlled temperature, which improves the concentration and flavor of the ketchup.
6. Seasoning and mixing: According to the recipe, salt, sugar and other seasonings are added to the concentrated pulp, and it is fully stirred and mixed to form a unique flavor.
7. Sterilization and cooling: The mixed ketchup needs to be sterilized at high temperature to eliminate harmful microorganisms and ensure food safety. After sterilization, it is quickly cooled to maintain its color and taste.
8. Filling and sealing: The cooled ketchup is automatically filled into pre-sterilized bottles or cans and immediately sealed to prevent secondary contamination.
9. Final inspection and packaging: The products after filling and sealing will undergo quality inspection to ensure that there is no leakage and foreign matter. Qualified products will be packaged, labeled and ready for shipment.
Conclusion:
Ketchup is a high-quality product, and the production process in the factory is very complicated. The entire process of ketchup production includes inspecting tomatoes, making ketchup, cooking with spices, packaging, and quality assurance. The production of ketchup depends largely on the quality of the tomatoes used, so it is essential to select the ripest and healthiest tomatoes. The ketchup manufacturing industry ensures product hygiene and implements quality control processes to ensure that the final product is suitable for consumption. If you want to start a related business, you can always contact us and we will provide you with the right ketchup processing solutions.